XTEND 3020

  • WORKTABLE

      • The aluminum worktable is designed to ensure a perfectly flat surface, essential for precision machining. The worktable can be resurfaced by the machine itself in case of wear, restoring it to its original condition.
      • • Usable working area XY: 3000 x 2000 mm
      • • Worktable size XY: 3080 x 2080 mm
      • • Free clearance under the bridge: 210 mm
      • • Maximum Z-axis travel: 210 mm
      • • Aluminum worktable

  • MACHINE STRUCTURE

      • The structure features a robust electro-welded steel frame, designed to provide maximum rigidity and solidity, effectively reducing vibrations and ensuring extremely precise machining.
      • • Bridge frame and side supports made of electro-welded steel tubing
      • • High-capacity adjustable support feet

  • AUTOMATIC TOOL CHANGE

      • The tool change system features a multi-position support that enables fast and precise tool changes. This system significantly reduces downtime, increasing machine productivity. The configuration includes a presetting system that ensures automatic and accurate tool length measurement.
      • • 24-position tool holder
      • • Tool pick-up and deposit support
      • • Presetting for automatic tool length measurement

  • TOOL COOLING SYSTEM

      • The tool cooling system with minimal air-liquid lubrication ensures optimal heat dissipation and proper lubrication during milling operations.
      • The minimal liquid delivery is adjustable in both flow rate and frequency, and does not require collection tanks or liquid disposal systems, simplifying management and reducing operating costs. Activation is managed directly from the machine panel, ensuring easy and intuitive use.
      • • Minimal air/liquid lubrication with single nozzle
      • • Pneumatic engagement and disengagement of the nozzle
      • • 3.6-liter lubrication fluid tank
      • • Lubricant level sensor with software alarm

  • CHIP COLLECTION SYSTEM

      • The machine is equipped with a suction hood mounted on the electrospindle, which can be connected to a centralized extraction system or an industrial vacuum to effectively remove chips and dust generated during milling. The hood height can be adjusted to ensure proper configuration based on the tool length.
      • • Suction hood for collecting machining chips
      • • Pneumatic engagement and disengagement of the hood
      • • Manual height adjustment of the hood
      • • Connection manifold for suction hose

  • SAFETY AND PROTECTIONS

      • The machine is equipped with a laser protection system that defines the working area during machining, along with rigid protections near the electrospindle to shield against material projection. This solution eliminates the need for bridge-mounted bumpers or safety mats with sensors.
      • Additionally, SLS and STO safety systems are integrated, regulating machine speed during specific operations and disabling motor torque in emergency situations.
      • • Safety laser scanner
      • • Rigid protections on the bridge and electrospindle
      • • Safety function with Safely Limited Speed (SLS)
      • • Safety function with Safe Torque Off (STO)

  • KINEMATICS AND DYNAMICS OF THE AXES

      • The machine is equipped with a three-axis system designed to ensure excellent precision and dynamics. The axes are driven by high-precision brushless motors and a gantry system with rack and pinion, ensuring smooth, fast, and accurate movements.
      • • Sliding on precision-ground guides with high load capacity and rigidity
      • • X-axis movement with dual precision-ground rack (Gantry drive)
      • • Y-axis movement with precision-ground rack
      • • Z-axis movement with ball screw
      • • Brushless motorization with absolute encoder
      • • Maximum rapid axis speed up to 1,200 mm/sec [72.0 m/min]

  • NUMERICAL CONTROL AND OPERATOR CONSOLE

      • The machine is equipped with a touchscreen control console integrated with the MITSUBISHI numerical control system, offering precise and reliable management of milling operations. The advanced user interface simplifies programming, monitoring, and optimization of each stage of the production process, ensuring high performance and consistent part quality.
      • • 27” touchscreen control panel
      • • MITSUBISHI - CNC Panel HMI - Human Machine Interface
      • • MITSUBISHI numerical control
      • • MPG handwheel with function keys and emergency stop button
      • • Industry 4.0 ready

  • LIGHTING AND MACHINE STATUS INDICATORS

      • The machine is equipped with a lighting indicator system that signals the machine’s operating states.
      • • Machine status lighting with RGB LEDs controlled via software

  • POWER SUPPLY

      • • Three-phase power supply 400 Vac / 64 A

  • INDICATIVE WEIGHT AND DIMENSIONS

      • • Overall indicative dimensions: 4,400 x 2,700 x 2,200 (h) mm
      • • Indicative and estimated weight: 3,000 Kg